PCB &
PCBA
CAPABILITIES

Complete technical manufacturing specifications for printed circuit boards and assembly at a world-class level.

Key Figures
KEY FIGURES
40+
MAX. LAYERS
0.07
MIN. MM LASER
141K
POINTS/HOUR SMT
11OZ
MAX. COPPER

PCB &
PCBA
CAPABILITIES

Complete technical manufacturing specifications for printed circuit boards and assembly at a world-class level.

KEY FIGURES

MAX. LAYERS
0 +
MIN. MM LASER
0
POINTS/HOUR SMT
0 K
MAX. COPPER
0 OZ
01 — PCB BOARD PARAMETERS

GENERAL SPECIFICATIONS

— LOCATIONS

Max. layers

Up to 40 layers

40+ on request

— FORMAT

Data format

Gerber 274-X

ODB++, Eagle, DXF, HPGL

— SIZE

Max. board size

535 × 610 mm

— THICKNESS

PCB thickness

0.2 mm — 6.5 mm

— INSIDE

Inner layer thickness

0.05 mm — 3.2 mm

— LEVELITY

Twist & Bow

≤ 0.75%

— COPPER

Copper thickness

¼ oz (9 μm)

up to 11 oz (400 μm)

— DIELECTRIC

Minimum dielectric

1.4 oz (50 μm)

02 — CONDUCTOR TRACK & BORE

DESIGN RULES

CATEGORYDESCRIPTIONVALUE
With Via in PadMinimum conductor track width0.08 mm
With Via in PadMinimum trace to trace0.08 mm
With Via in PadMinimum trace to pad0.08 mm
Without Via in PadMinimum conductor track width0.06 mm
Without Via in PadMinimum trace to trace0.06 mm
Without Via in PadMinimum trace to pad0.08 mm
Annular RingVias / THT0.1 mm / 0.125 mm
Hole-copper spacingDrilled & Undrilled0.15 mm
copper patternMinimum Bond width0.07 mm (0.0027")
02.1 — DRILLING PARAMETERS

DRILL SPECIFICATIONS

TYPEDESCRIPTIONVALUE
CNC MechanicalMinimum through-hole0.15 mm
CNC MechanicalMin. blind hole0.125 mm
CNC MechanicalMax. through hole6.5 mm
CNC laserMinimum laser hole0.07 mm
CNC laserMax. laser hole0.15 mm
Pressfit toleranceStandard tolerance±0.05 mm
Blind Holesaspect ratio1:1
Stacked Holesaspect ratio1:1
Blinded Through Buriedaspect ratio1:1
Metallizationaspect ratio1:12 (opt. 1:16)
03 — BASIC MATERIALS

MATERIAL SELECTION

— STANDARD

FR4 variants

  • FR4 Standard
  • FR4 High-Tg
  • FR4 Halogen-free
— HF / RF

High frequency

  • Non-ANSI RF
  • ROGERS
  • TEFLON · ARLON
— CEM

CEM materials

  • CEM-1
  • CEM-3
  • CEM-3 Thermal
— IMS

metal core

  • IMS-Al (Aluminum)
  • IMS-Cu (copper)
FLEXIBLE MATERIALS
KREMPEL — Polyimide base
Thickness 25 · 50 · 75 µm
copper type ED · RA Cu
Panasonic — Polyimide base
Thickness 25 · 50 · 75 µm
copper type ED · RA Cu
DuPont — Protective Material
Variants 25/25 · 50/25
04 — SURFACE FINISH & SOLDERMASK

SURFACE TREATMENT

FINISHDESCRIPTIONLAYER THICKNESS
HAL — Lead-freeHot air leveling, RoHS compliant1 – 40 µm
HASL — Sn/PbHot air leveling with tin/lead1 – 40 µm
ENIGElectroless Nickel Immersion GoldNi: 5 µm Au: 0.05-0.1 µm
OSPOrganic Solderability PreservativeAvailable
Immersion SilverSilver direct depositionMin. 0.3 µm
Elyt. Ni/Au hard goldGalvanically separated0.4 – 2 µm
SOLDER RESIST
CATEGORYDETAILSVALUE
ColorsGreen, Black, White, Blue, Red, Yellow, Orange (FLEX)7 colors
Minimum thickness white/black100 µm
Minimum thickness red/blue80 µm
Minimum thickness other60 µm
Peelable MaskColor: BlueAvailable
Covered BoresIPC-4761Type III
Filled HolesIPC-4761Type V, VII
Graphite resistor40 ohms ±5%
MECHANICAL TREATMENTS
TREATMENTTOLERANCESPECIAL
Milling±0.1 mm / ±0.07 mm (opt.)
Scoring±0.1 mmJump Scoring
Deep Milling±0.1 mm
Chamfering±0.1 mm
Edge PlatingEdge coatingHalf-bores
BackdrillPressfit with partial boreAvailable
05 — SURFACE MOUNT TECHNOLOGY

PCBA SMT

— BOARD

PCB thickness

0.1 mm – 8 mm

— PANEL

Panel size

50×50 mm (min)

810×710 mm (max)

— COMPONENT

Component size

01005 (min)

55×100×28 mm (max)

— PITCH

Grid dimension

≥ 0.35 mm

— ACCURACY

Repeatability

± 0.025 mm

— N₂

Nitrogen purity

99.999%

— CAPACITY

production

141,000 points/hour

— DATA

Manufacturing data

Gerber · BOM

PnP · Assembly Plan

EQUIPMENT PARAMETERS
Solder Paste Printer
Accuracy X,Y / θ ±25 µm / ±2°
Cycle time ≤ 7.5 s
Substrate area 50×50–510×510 mm
SPI – Solder Paste Inspection
Accuracy X,Y / θ ±10 µm / ±2°
Cycle time ≤ 7.5 s
Substrate area 50×50–510×510 mm
Nitrogen Reflow Oven
Max. width 460 mm
Temperature deviation ±1°C
Temperature range RT — 300°C
Inert gas N₂
3D AOI
resolution 12 µm / 1200 px
Inspection size 50×50–510×510 mm
3D process Moiré strip projection
06 — THROUGH HOLE ASSEMBLY & REWORK

DIP & REWORK

— WIDTH

Max. PCBA width

350 mm (selective soldering)

500×450 mm (wave soldering)

— COMPONENT

DIP component height

< 120 mm

— N₂

N₂ purity DIP

99.999%

— EQUIPMENT

DIP equipment

2D AOI

Automotive wave soldering system

HYBRID REWORK SYSTEM
PARAMETERDESCRIPTIONVALUE
PCBA board size50×50 – 390×300 mm
Component sizeChip 01005* to60×60 mm
Placement accuracy±0.025 µm
top spaceTo the upper stoker30 – 60 mm
bottom spaceTo the lower heater35 mm
07 — TESTS, STANDARDS & CERTIFICATES

QUALITY & STANDARDS

Electrical test
AOI Test (2D/3D)
Impedance control
Electrical strength test
Thermal test (solder bath)
Measurement control
Microsection analysis
Chemistry laboratory
FAI First Article Inspection
X-ray inspection
Flying Probe Testing
Environmental stress screening
EMC Testing
In-Circuit Testing (ICT)
Functional Testing (FCT)
Burn-In Testing
Boundary Scan Testing
IPC STANDARDS
STANDARDSCOPECLASS
IPC-A-600 (current)Acceptance criteria for printed circuit boardsGrades 2 & 3
IPC-6012 (current)Qualification and performance standardsGrades 2 & 3
IPC-A-610 (current)Acceptance standard PCBAGrades 2 & 3

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From prototype to series production — PCB and PCBA at world-class level.

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